| Product Type | Base component, commonly containing vinyl-functional silicone polymer and fillers | Catalyst or crosslinker component, commonly containing hydride-functional silicone or platinum-compatible additives | Technical data sheet, safety data sheet, product specification, batch records | The chemical role and recommended mixing system should be clearly defined and consistent across documents |
| Mixing Ratio | Often supplied for a fixed system ratio such as 1:1 by weight or volume | Must match the specified ratio and dispensing equipment calibration | Supplier instructions, gravimetric ratio check, calibrated dual-cartridge or metering equipment | For a 1:1 system, verify the measured ratio is within the agreed tolerance, commonly ±2% unless a tighter limit is specified |
| Viscosity at 25°C | Common product ranges may be approximately 500–100,000 mPa·s, depending on grade and application | Should be compatible with the A component and the intended dispensing process | Rotational viscometer test using a documented spindle, speed, temperature, and method | Use the approved specification range; compare samples from multiple production lots rather than relying on one measurement |
| Color and Appearance | Uniform color or translucent appearance, free from visible particles, skin, separation, or excessive air | Uniform appearance with no sediment, gel particles, or phase separation | Visual inspection in a clear container under consistent lighting; retain approved reference samples | No visible contamination or abnormal separation; color should remain within the agreed visual or instrumental limit |
| Working Time | Often specified in minutes at a defined temperature, commonly around 5–60 minutes depending on formulation | Contributes to the working-time profile after mixing with A silicone | Timed cup-life, flow, or viscosity-rise test at controlled temperature and humidity | Set a target range based on the production cycle and verify it using the same test method for every lot |
| Cure Time | May cure at room temperature or with heat, depending on the addition-cure system | Must provide the required crosslinking response without excessive inhibition or delay | Shore hardness development, tack-free time, and full-cure test under production conditions | Define both demolding time and final cure time; do not approve a sample based only on surface dryness |
| Hardness | Silicone elastomer grades commonly range from very soft materials to approximately Shore A 70, depending on formulation | The final mixed material must achieve the specified hardness after complete cure | Shore A or Shore OO measurement according to ASTM D2240 or ISO 7619-1 | Measure after a defined cure time and conditioning period; use the same durometer type and test location |
| Tensile Strength | Typical cured silicone values may fall approximately between 3 and 10 MPa, depending on grade and reinforcement | Evaluated on the final mixed and cured elastomer rather than on B silicone alone | Dumbbell specimen testing according to ASTM D412 or ISO 37 | Specify minimum tensile strength and report specimen type, cure condition, thickness, and test speed |
| Elongation at Break | Many flexible silicone elastomers provide approximately 100–600% elongation, depending on formulation | Contributes indirectly through the final crosslink density and cure balance | Tensile testing according to ASTM D412 or ISO 37 | Compare with the approved sample and application requirement; investigate sharp reductions between lots |
| Tear Strength | Common cured silicone ranges may be approximately 10–40 kN/m, depending on reinforcement and grade | Final performance depends on the complete A/B formulation and cure conditions | Trouser, angle, or crescent tear test according to ASTM D624 or ISO 34-1 | Select the test method before qualification and use a defined minimum value for production approval |
| Density | Unfilled or lightly filled silicone systems may be close to 1.0 g/cm³; filled grades are often higher | Should remain consistent with the approved formulation and dispensing calibration | Density measurement using a calibrated pycnometer, balance method, or supplier-approved procedure | Set a product-specific tolerance because filler loading can materially affect density |
| Adhesion and Substrate Compatibility | Adhesion varies significantly with glass, metal, plastics, coatings, and surface preparation | Must cure without causing inhibition, staining, corrosion, or unacceptable substrate interaction | Peel, lap-shear, or pull-off testing on actual production substrates; visual failure-mode review | Test production materials, surface treatments, and aging conditions rather than relying only on generic data sheets |
| Volatile Content and Odor | Low-volatility addition-cure systems are often preferred where odor, shrinkage, or contamination is critical | Check for abnormal odor or volatile release that may indicate contamination or formulation change | Loss-on-heating or supplier-specific volatile-content method; controlled odor comparison | Use a documented limit appropriate to the application and local regulatory requirements |
| Packaging and Traceability | Sealed, compatible containers with lot number, manufacturing date, net weight, and storage conditions | Separate identification and matching lot information are required for controlled mixing | Label inspection, packing-list review, lot-to-batch traceability, and retained samples | Reject unidentified or damaged containers and require traceability from raw material through shipment |
| Storage and Shelf Life | Follow the supplier’s defined temperature range and shelf-life period; heat can accelerate degradation | Storage conditions may differ from A silicone and should be separately documented | Warehouse temperature logs, first-expiry-first-out records, and accelerated or real-time aging checks | Do not use expired material without documented requalification and written technical approval |
| Supplier Quality System | Documented incoming inspection, process controls, calibration, nonconformance handling, and change control | The same controls should apply to catalyst, crosslinker, and finished-component batches | Remote or on-site audit using an ISO 9001-aligned checklist and corrective-action review | Approve only suppliers that can provide consistent records, defined responsibilities, and evidence of corrective action |
| Global Regulatory Documentation | Current safety data sheet and composition or regulatory declarations appropriate to the destination market | Documentation must cover the complete A/B system and any restricted substances | SDS review, restricted-substance declaration, transport classification, and destination-market compliance check | Documents should be current, consistent with labels, and reviewed before commercial shipment |